BATCH PROCESS ENGINEERING SERVICES |
Product Consistency
The number one problem cited by batch manufacturers is the production of consistent product. Consistent product can only be produced when the control of all aspects of the batch process is established. That’s why our experts use common standards, terminology, and control models. The ISA Batch Control Standard S88.01 provides a template for meeting the standard of "Best Practices." With standard models and terminologies in place batch recipes, their execution and reporting can be clearly specified. Standard models allow for configurable batch model components to be assembled achieving consistent product.
Implementation of S88.01
The implementation of S88.01 requires training to consistently interpret the standards. Advanced Automation can assist you in designing your own S88.01 standards based on your own process. We can also deliver pre-defined templates which we have already proven to work at several fortune 100 manufacturers. Understanding the Value of S88.01
- Improved batch yield and consistency
- Reduced batch cycle time
- Increased production run rate
- Higher number of batches per year
- Shorter changeover time
- Lower cost to make a batch
- Reduced raw material loss
- Larger number of scheduled recipes
- Reduced time to add another recipe
- Reduced time to modify a recipe
- Improved equipment utilization
- Reduced downtime
- Reduced number of manual operations
- Lower engineering cost throughout the life-cycle of your manufacturing process
- Lower cost of capturing data, including less time to manually record batch data
- Data availability is better: a larger quantity of higher-quality data is accessible for real time and historical analysis
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